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Humidification Systems

There are many commercial and industrial applications where artificially controlling humidity levels can provide a significant improvement to the overall operation. By specifically setting and maintaining humidity, temperature, and air exchange standards for the operation, overall profitability is enhanced.

Mist Magic introduces the latest technology i.e. Humidification Systems in Air Atomization and Ultrasonic Humidification. This Humidification Systems is much more efficient and cost effective as compared to Isothermal humidification and AHU systems. Below is the comparison between them:
  • In the isothermal humidification process the water vapour is dispersed in the environment after having been created by boiling water. This procedure requires the contribution of an external source of energy to change the state of water. As the temperature of the water vapour is higher than that of the air the temperature of the air tends to increase.
  • The air atomization process does not involve the contribution of thermal energy from an external source, instead the water is finely atomised and introduced into the environment. The heat required to transform the air into water from liquid to vapour is supplied by the air. Consequently a twin effort of air and water broken into fine liquid atomisation through the means of the energy of compressed air breaks the liquid and throws the micro droplets at a given distance from the atomizer. It instantly creates the required humidity which is further set up by a controller.
  • When compared to AHU systems, below are the differences between the two technologies:


Humidity Machine Humidity Controller Humidity Nozzle Box
Humidity Machine
Humidity Controller
Humidity Nozzle Box

  Conventional air washer humidification systems Mist Magic Air Atomisation Humidification
Energy Usage 25 – 50 HP 12 – 25 HP (50% of a AHU)
Water Consumption All extra water is wasted or lost in evaporation Introduction of calculated water for the pre set humidity requirement. No wastage! No water trapping!
Ducting Conventional, expensive and cumbersome ducting (Rectangular, circular, flexible etc) In built low cost ducting. Maximum 1 inch diameter
Plant and Machinery Large area required for the bulky air compressor and air washer system Small size machinery – approx. 66 cubic ft
Maintenance Expensive and problematic involving constant breakage Hassle free low cost maintenance with low cost spare parts
Power Back - up Large generators required which consume huge amounts of fuel Very small domestic generator required which consumes less fuel, proving to be extremely cost effective
Humidity Regulation No provision for scientific maintenance of humidity levels Scientific control of humidity levels through a humiditistat

Thus, air atomization humidity is a revolutionary technology that will give you controlled humidity. It gives you the freedom to maintain your desired RH factor (can range anywhere between 50% - 100%) without any cumbersome ducting. Humidity is automatically controlled; thus, with the guidance of the sensors, the machine will automatically switch on and off to maintain the preferred humidity level. This technology has various applications:
  • Textile industry
  • Paper industry
  • Livestock & Poultry
  • Scientific research
  • Food storage - collection units
  • Food storage - refrigeration units
  • Agricultural storage
  • Germination units





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